Hypertherm XPR300 Plasma Cutting System

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The XPR300® mechanized plasma cutting system from Hypertherm represents a significant advancement in plasma cutting technology, delivering unmatched X-Definition® cut quality on mild steel, stainless steel, and aluminum. With a maximum output of 300 amps and 66.5 kW, it offers faster cutting speeds, enhanced productivity, and reduced operating costs compared to previous models. The system features advanced arc response technology that automatically protects the torch and extends consumable life, ensuring consistent, precise cuts and minimizing downtime. Four console options: Core™, CorePlus™, Vented Water Injection™ (VWI™), and OptiMix™; provide flexibility to optimize cutting capabilities across various materials. Additional features like EasyConnect™ torch lead, QuickLock™ electrode, and built-in Wi-Fi for system monitoring enhance ease of use and reliability.

Benefits of the XPR300

Industry-Leading X-Definition® Cut Quality

The XPR300 delivers next-generation plasma cutting performance, setting a new standard for cut quality across mild steel, stainless steel, and aluminum.

  • Consistently achieves ISO 9013 Range 2 precision on thin mild steel

  • Delivers extended ISO Range 3 quality on thicker mild steel and stainless steel

  • Produces clean, square edges on stainless steel with minimal dross

  • Achieves excellent cut quality on aluminum using Vented Water Injection™ (VWI™) technology

Boosted Productivity & Lower Operating Costs

The XPR300 isn’t just about better quality—it’s about better efficiency and return on investment.

  • Operating costs are significantly lower than legacy plasma systems

  • Faster cut speeds on thick materials mean shorter cycle times

  • Dramatically extended consumable life, particularly on mild steel

  • Greater piercing power compared to other plasma systems

Intelligent Engineering & User-Friendly Features

Designed with the fabricator in mind, the XPR300 makes high-performance cutting easier to operate and maintain.

  • Ramp-down error protection helps extend the life of consumables

  • Real-time system monitoring with built-in troubleshooting codes

  • EasyConnect™ one-handed torch connections for rapid changeovers

  • QuickLock™ electrode system streamlines consumable swaps

  • Built-in Wi-Fi for LAN or mobile diagnostics and multi-system monitoring

  • Full IoT readiness for integration with modern smart factory platforms

Precision Process Control with Four Console Options

Choose from four cutting console configurations—Core™, CorePlus™, VWI™, and OptiMix™—each optimized for specific materials and applications.

Gas/Fluid Compatibility Core CorePlus VWI OptiMix
O2 / N2 / Air
Ar
F5 / Ar / H₂O
H₂ / N₂ / Ar Mixing

All consoles are fully controlled via CNC for seamless operation and high-throughput productivity.

Specifications

 

Operating Data

This does not represent a complete list of processes or thicknesses that are available.

Related Hypertherm Products

 

XPR170 Plasma Cutting System

 

XPR460 Plasma Cutting System

 
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Hypertherm XPR460