Hypertherm Upgrade Kits
Enhance. Modernise. Extend the Life of Your Plasma System.
Whether you're running a legacy Hypertherm® HPR® system or looking to boost the performance of your current XPR® setup, our Hypertherm Upgrade Kits offer a smart and efficient way to modernise your equipment without full system replacement.
At CR PLASMA, we supply and install genuine Hypertherm upgrade kits designed to improve cut quality, extend consumable life, increase automation capability, and reduce overall running costs. All upgrades are fitted by Hypertherm-certified engineers and backed by expert technical support.
What Do Hypertherm Upgrade Kits Include?
Upgrade kits vary depending on your system model and needs, but typically include:
Torch & Console Upgrades … upgrade to the latest Core™, CorePlus™, or OptiMix™ console configurations for improved gas control and cutting consistency.
Coolant System Enhancements … improved flow, filtration, and cooling performance to increase torch longevity and reduce maintenance intervals.
Wi-Fi & Diagnostics Modules … add wireless connectivity and advanced troubleshooting tools for smarter maintenance and real-time monitoring.
Control Interface Updates … upgrade user interfaces or controller hardware for improved automation, data logging, or integration with newer CNC platforms.
Cutting Performance Boosts … new consumables, swirl rings, and torch assemblies tailored to your target materials (mild steel, stainless, aluminium) and application.
Common Kit Options Available
| Kit Name | Compatible Systems | Primary Benefit |
|---|---|---|
| OptiMix™ Console Retrofit Kit | XPR170 / XPR300 | Advanced gas mixing for stainless/aluminium |
| QuickLock™ Torch Upgrade | HPR / XPR | Faster, tool-free consumable changes |
| Wi-Fi Diagnostic Module | XPR Series | Wireless system monitoring and alerts |
| HPR-to-XPR Retrofit Bundle | HPR130 / HPR260 / HPR400XD | Full transition to XPR performance |
| Coolant Loop Enhancement Kit | HPR / XPR | Better cooling, reduced downtime |
Need help selecting the right kit? We’ll assess your current setup and recommend the best upgrade path for your workflow and budget.
Why Upgrade Instead of Replace?
Cost-Effective … unlock advanced features and performance without a full system overhaul
Minimal Downtime … kits can be installed on-site with minimal disruption to production
Extend System Life … keep your system running like new for years to come
Boost Productivity … faster cuts, reduced consumable waste, and improved reliability
Certified Installation by CR PLASMA
All kits are installed and configured by Hypertherm-trained engineers. We’ll handle mechanical installation, CNC integration, and operator handover—so you’re ready to cut from day one.
Get a Quote or Request a Site Assessment
📞 Contact us now or Request a Callback to learn more about available upgrade kits for your system.
Let’s help you unlock more from the Hypertherm system you already trust.