What types of plasma cutters are there?
Plasma cutters come in a wide range of designs and capabilities, from compact handheld units to fully automated CNC systems. Each type is designed for specific applications based on material thickness, production volume, and desired precision. Understanding the main types of plasma cutters helps fabricators and manufacturers choose the right equipment for their workflow and cutting requirements.
Plasma cutting technology uses an electrically conductive gas to transfer energy from a power supply through a plasma torch to the material being cut. The resulting plasma arc melts the metal and blows it away, producing a clean, precise edge. Over the years, this technology has evolved into several main categories of plasma cutting systems, each with distinct strengths.
Handheld Plasma Cutters … compact and portable, these units are perfect for light fabrication, repair work, and on-site maintenance. They are typically used for cutting metal up to around 25mm thick and are ideal for workshops or mobile fabricators.
Mechanised Plasma Cutters … designed for integration with CNC tables, these systems are used in industrial environments where high productivity and repeatability are essential. They provide precise motion control, automated height adjustment, and compatibility with advanced software such as nesting programs.
High-Definition Plasma Systems … also known as HD plasma or precision plasma, these machines use sophisticated gas control and advanced torch technology (such as Hypertherm’s XPR series) to produce extremely accurate cuts with minimal bevel or dross. They are used in industries demanding fine tolerances and high-quality finishes.
Air Plasma Systems … air plasma uses compressed air as both the plasma and shielding gas. It’s cost-effective and low maintenance, suitable for general fabrication or smaller operations.
Water Mist and Dual Gas Systems … these advanced configurations use different gas combinations or water injection to enhance cut quality and reduce oxidation, especially when cutting stainless steel or aluminium.
Handheld systems for portable, flexible cutting on-site or in small workshops.
Mechanized systems for automated precision and higher throughput.
High-definition plasma for superior accuracy and edge quality.
Air plasma for affordability and simplicity in everyday metal cutting.
Dual gas- and water-mist-systems for cleaner cuts on stainless steel and aluminium.
CNC integration allows advanced control, automation, and True Hole® capability with Hypertherm XPR technology.
Plasma cutting continues to advance, combining high speed with excellent accuracy. Whether it’s manual work or industrial-scale production, CR PLASMA provides tailored plasma systems, from compact units to fully integrated CNC solutions, engineered for performance, reliability, and long-term value.
